Creating integrated surfaces with porcelain ceramic slabs

A room with a black chair and a plant on a slab.

Creating integrated surfaces with porcelain ceramic slabs

For several years, ceramic slabs and porcelain ceramics have been known as a versatile product in interior and exterior decoration. Today, thanks to these modified stone slabs, the use of stone coatings has expanded, creating integrated surfaces with porcelain ceramic slabs is very popular. But how did this modified product come about?

When the material comes out of the kiln, the dimensions of the plates may not be the same and the edges may become irregular. In the past years, in order to provide the tiles in certain dimensions to the customers, they were grouped by size and construction dimensions. In the term, these tiles are called modified tiles and their irregular edges are covered with the help of 3 to 4 mm grout lines.

Nowadays, most of the large ceramic and tile production companies have solved the size problem by using the rectification method. This method involves edge processing, which is fully explained in the next section. The processing of the sides makes it possible to obtain a square product with regular edges.

Modification process

The correction is done using ground stone, which thanks to a very precisely designed system, the product is produced to a predetermined size and will have regular edges. At first, this process was done with the help of water and mixing materials with clay. Porcelain ceramic slabs with this method did not have good quality, but they showed better performance than other samples.

فرآیند اصلاح اسلب‌های سرامیکی پرسلانی

Now, with the help of an innovative method, dry reforming has been created, which allows the by-product to be returned to the production cycle without further processing. This processing is more compatible with the environment.

Advantages of a modified product

The reasons for using a modified product are countless. Their use is easier, the product is uniform and more beautiful, and the integrity and continuity of the plates together makes them easier to clean.

Why should you not use a natural product in creating flash connections?

A flush joint, or butt joint, involves cases where a part, or indeed the coated surface itself, is not flat. Additionally, due to structural movement and thermal expansion, it can lead to problems such as cracking and chipping.

Using a modified ceramic product can fix all these problems as soon as they become apparent. A minimum clearance of 2mm is all that is required to deal with any potential non-uniformity issues. Therefore, you will not need to pay a lot of money to buy natural products like marble or wood again. Porcelain ceramic slab reduces installation and maintenance costs and minimizes dust additions.

Porcelain ceramic slabs

The evolution of ceramics to large formats has brought companies to a position where they can respond to market needs. They offer products that ensure optimal application, while also eliminating the problems of dimensional inconsistencies and irregular edges.

For example, Miko brand is one of the most powerful companies producing porcelain ceramics, whose high quality products are popular with all contractors. The brand has focused on internalizing the refinement lines and complying with the ISO 9001 process certification.

Not all ceramic manufacturers guarantee the in-house modification process because the quality control conditions for the production of porcelain slabs are strict and complex. In this process, international regulations and certifications such as ISO 13006 should be considered and acted upon.

The history of using porcelain slabs: Hesperia Hotel and Residence

At the Hesperia Hotel & Residence, reclaimed stoneware by architects Giovanni Ligorio and Luiza Paste was expertly used in the project. For the rooms of these hotels, a flooring with a vein and structure similar to oak wood was chosen, which was made in large dimensions and with subtle differences. Therefore, the rooms became warm and pleasant environments and the hotel industry was driven to create intimate and private spaces. The eye only saw the warmth and depth of the material, and no difference was felt between the natural elements and the ceramic slab.

Porcelain ceramic slabs were also used in other spaces of these hotels: marble-faced slabs were installed in the hall and bathrooms. Thanks to the innovative application method created, the veins connect naturally from one slab to the next slab, creating a continuous effect that creates depth in the spaces. A choice that is not only associated with aesthetic advantages, but also in terms of space safety and hygiene, they are known to be very practical and excellent in places such as nursing homes, schools, hospitals and other public centers.

As a result, by buying porcelain ceramic slabs and installing them in different spaces, you will have both the visual beauty dimension and experience proper performance and use. Space technology and health are increased with the help of these pages. Also, when doing other parts of the design, the hands of interior architects will be open and they can implement wide and diverse programs in the space.


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